KOSUN has integrated structural characteristics and designing ideas of both the mobile drilling rig and skid-mounted solids control system to adapt to the operation time limits, to improve the speed of mobilization and to reduce the cost, and has innovated the mobile solids control system. The mobile solids control system has the advantage of safety, efficiency and environmental friendliness. It has greatly improved the automation of the solids control system. It has been proved that this system not only has a simple structure, reliable safety and compact design, but also has the unparalleled edge of a convenient mobility and wide application.

KOSUN Mobile Solids Control Unit is a complete self-contained, high-performance solids control unit. The advanced design utilizes proprietary technology to ensure the very highest processing efficiencies over a wide range of oil, synthetic, and water-based mud. The entire operation is process controlled and continuously adjusted based on the mud rheology. These adjustments ensure optimal solids removal and maximize fluid recovery while minimizing fluid loss and environmental impact. Providing for the safe operation is of the utmost importance. KOSUN’ s system is designed and managed to ensure the safety of personnel, equipment, and surrounding environment.

The Highly Efficient Equipment Equipped to KOSUN Mobile Solids Control System

Control Room

The control room is an environmentally-controlled central location for operating and monitoring the system. The PLC Unit provides electrical distribution and protection of critical electronics as well as lockout-tagout during machine maintenance. The control room also includes a small mud lab where mud testing and retort analysis can be performed.

Mass Flow

The Mobile Solids Control System is equipped with instrumentation and proprietary algorithms, which maks real-time monitoring and reporting of process efficient. True mass flow capabilities ensure accountability for every barrel of mud processed with real-time reporting of solid removal efficient, retention of cuttings, low-gravity concentrations, viscosity, and mud weights. Custom reporting for specific reporting needs, such as environmental compliance, are available.

Communications

Remote monitoring, reporting, and troubleshooting are provided via satellite. A customer portal can be provided for live data fed to offsite locations.

Shale Shaker and Decanter Centrifuge

KOSUN Linear Motion Shale Shaker is especially effective while drilling top-hole sections where heavy and high-volume solids are usually encountered. In these intervals, shakers may generate powerful G-forces and its effective vibrating motion can quickly remove the dense solids from screens and particles from wells.

The KOSUN High-performance Decanter Centrifuge features fully-variable capacities to efficiently fulfill a wide range of requirements. The fully-integrated centrifuges can be operated in parallel or in series for processing both weighted and unweighted mud. The units are processor-controlled and utilize advanced algorithms in conjunction with the information from the mass flow unit to optimize unwanted solids removal. This process ensures the most efficient solids control process regardless of mud type or condition.

The KOSUN Mobile Solids Control Unit’s flexible design provides for deployment over a wide range of locations and operations. The specific features of KOSUN Mobile Solids Control System can process almost all types of mud over a wide range of drilling and remediation programs.